| Main Machine | ||||
| No. | Name | Quantity | ||
| 1 | Semi servo sanitary napkin main machine | 1 set | ||
| 2 | Japanese Mitsubishi servo motors | 11 sets | ||
| 3 | Machine controlling system: full servo control | 1 set | ||
| 4 | High speed sawmill crusher | 1 set | ||
| 5 | Drum former | 1 set | ||
| 6 | SAP feeding unit set on ground(servo control) | 1 set | ||
| 7 | Wastage recycling device | 2 sets | ||
| 8 | Raw material auto unwinding, auto tension control, auto detecting, auto splicing and auto rejecting device (Including bottom tissue/air-laid paper, absorbent paper, top sheet nonwoven, PE film and packing film ) | 5 sets | ||
| 9 | Touchable screen | 1 set | ||
| 11 | Sound proof cabin | 1 set | ||
| 12 | Auto web guider (China) | 9 sets | ||
| 13 | Dust collection unit | 1 set | ||
| 16 | Sound proof and dust collection unit for main line | 1 set | ||
| 22 | All the air pipes use stainless steel except the pipe used in conveyor suction device | 1 set | ||
| 25 | Davit, weight limit 200kgs | 2 sets | ||
| Glue Applicators | ||||
| 26 | Glue applicator USA brand Nordson (optional) | 5 sets | ||
| 27 | Glue applicator China brand PTT (optional) | 6 sets | ||
| 28 | The whole set machine including: | Standard configuration + glue applicators (choose one brand) | ||
| 29 | Delivery time: | _120__days after deposit payment and sample confirmation | ||
| Optional Configurations | ||||
| No. | Name | Quantity | Price (FOB NANJING) | |
| 1. | Auto stacker+auto bagger (Full automatic packing solution ,can save at least 10-12 packing workers, if choose this ,no need to choose stacker ) | 1 set | ||
| 2. | Auto Stacker (Semi auto packing solution ,can save 4-6 packing workers ) | 1 set | ||
| 3. | Vision detection system (Can reject any polluted product during the production,100% detection ) | 1 set | ||
| 4. | Metal detector (Can detect the Metal pcs inside of the diapers, part of QC) | 1 set | ||
| 5. | Side cover (3 pieces) adding unit (Prevent side leakage) | 1 set | ||
| 6. | Air compressor (Necessary for the production line ,could be purchased locally) | 1 set | ||
| 7. | Air shower room (Wind shower clean before enter into the workshop) | 1 set | ||
Machine main parameters:
| 1 | Design speed | 800pcs/min |
| 2 | Working speed | 600 pcs/min |
| 3 | Qualified rate | 98%(calculate based on 7.5 hours, the rate between qualified products and total production quantity, except substandard products caused by glue applicator error) |
| 4 | Production efficiency | ≥90%( calculate based on 7.5 hours, the rate between real production quantity and theory production quantity) |
| 5 | Capacity | 170KW (Not including the glue applicators) |
| 7 | Power | Three phases four wires 380V/50Hz (ground wire) |
| 8 | Wire | 3×120mm2+1×50mm2+1×25mm2 |
| 9 | Lowest pressure | 6 kg/cm2 ≥0.6mpa |
| 10 | Air compressor | 2.8 m3/min |
| 11 | Total weight | About 70 tons 70 |
| 12 | Machine size | 29×3×4.5 M (L×W×H) 29×3×4.5M(××) |
| 13 | Working space | 38×7×4.5 M (L×W×H) 38×7×4.5M(××) |
| 14 | Machine color | Off-white (can be changed by order) |
| 15 | Product size | One size (according to order) |
| 16 | Containers | 4×40HQ |
| 17 | Packaging: | PE cover packing in container |
Machine main parts brand:
| No. | Name | Brand | Origin |
| 1 | Servo motor | Mitsubishi | Japan |
| 2 | Auto web guider | China | China |
| 3 | Touchable screen | Banner | USA |
| 4 | PLC controlling system | Mitsubishi | Japan |
| 5 | Sensor | Banner | USA |
| 6 | Safety production | Schneider | France |
| 8 | Cutter raw material | D2 | USA |
| 9 | Gear (according to usage) | HRB/BEM/NSK/SKF | China/Germany/Japan/Sweden |
| 10 | Timing belt | Optibelt or Gates | Germany/USA |
| 11 | Low voltage electronic | Schneider | France |
| 12 | Electrical connection terminal | Phoenix | Germany |
| 13 | Temperature controlling system | Omron | Japan |
| 14 | High-speed joint | SMC | Japan |
| 15 | Pressure regulating valve | Airtac | Chinese Taiwan |
| 16 | Pneumatic element | Airtac | Chinese Taiwan |
| 17 | Solenoid valve | Airtac | Chinese Taiwan |
| 18 | Moisture separator | Airtac | Chinese Taiwan |
| 19 | Automatic fault alarm | Mitsubishi | Japan |
| 20 | Planetary reducer | APEX | Chinese Taiwan |
| 21 | Liner guide rail | Hiwin | Chinese Taiwan |
Machine Standard Configuration:
Machine frame structure and main characters
Reasonably solid square steel frame: Panel 25mm thick, adopt specular paint, 6 surfaces processing, solid cage with 60 * 60mm square steel in module design, the base frame with square tube 100mm × 100mm, 18mm thick bottom plate, 6 surface processing also ,widening after gearbox for repair. Spliced type main board by screw, make sure the high efficiency .
Glue applicators put on the 2nd platform, shorten the glue supply distance
The main air suction bucket is installed with negative pressure display; the air scoop driven wheel is installed with quick fixture to facilitate the removal of the belt; the lower side of the conveyor belt above the material is installed with support plate to prevent the polymer and foreign matters from falling and polluting the lower material (the belt specification is labeled for maintenance)
Electrical configuration:
1. Driving system
All servo motors unified controlled by PLC, realize the precious adjustment of each driving unit
Each servo motor running condition can be shown and revised through touchable screen
Do not need to change any transmission part to change product's size
Machine can remotely controlled, change parameters according to client's request, can adjust the size of all raw materials
It can delete the difference of mechanical running in time and guarantee the qualified rate.
Spare parts and documents:
| Name | Quantity | Name | Quantity |
| Kit | 1 set | fuse | 10 pcs |
| Electric heater | 5 pcs | transition wheel | 3 sets |
| Cutting blade | 2 pcs | Timing belt | 3 pcs |
| Truncation blade | 1 set | Conveying belt | 2 pcs |
| thermocouple | 2 pcs | ||
| Electrical schematic diagram | 1 | back transmission diagram in | 1 |
| Instruction of main electrical elements | 1 | machine layout in PDF | 1 |
Factory-set-up should meet these demands:
1: Without vibration, clean and clear environment, good ventilation, no flammable and explosive and corrosive substances around.
2: Flat concrete ground, concrete number should be at least 300#; ground level difference should be within 15-25mm, so that machine adjustment is more convenient.
3: Ground should have enough bearing capacity. Concrete ground thickness is no less than 200mm. if machine is put on the 2nd floor, concrete floor(reinforced concrete pouring) average bearing capacity is at least 3.5tons/sm. machine is put no more than on the 2nd floor.
4: To keep at least 1 meter distance between the back side of machine (including attached equipment) and the walls.
5: To prevent the accident due to the uneven ground.
6: The inside temperature in the factory is no less than 12-15ºC.
Raw materials store should meet these demands:
1: Tray shelves are needed to put at the bottom of raw materials in case of damp and moisture.
2: Clean and clear environment, sealed and closed, no mosquito, no flammable and explosive and corrosive substances around. To keep normal temp. 15-30 ºC inside the store is ok.
Raw Materials:
| Material Name | GSM |
| Fluff pulp | 685g/ m2 |
| hydrophilic non-woven as top sheet | 18g/ m2 |
| Perforated film | 18g/ m2 |
| Tissue paper | 15g/ m2 |
| ADL | 35 g/ m2 |
| Air laid paper | |
| Absorbent paper | |
| back sheet PE film | 24g/ m2 |
| Packing film | 32-35g/ m2 |
| Central release paper | |
| Wing's release paper | |
| SAP | |
| hot melt adhesive- construction |